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25 September 2026, Volume 50 Issue 5
    

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  • WANG Jianquan
    Metallurgical Industry Automation. 2026, 50(5): 0-Ⅰ.
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  • Metallurgical Industry Automation. 2026, 50(5): 168-Ⅱ.
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  • Metallurgical Industry Automation. 2026, 50(5): 169-Ⅳ.
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  • Special column of big data analysis and application in iron and steel industry
  • MA Liang, PENG Yifei, PENG Kaixiang, WANG Jianquan
    Metallurgical Industry Automation. 2026, 50(5): 1-14. https://doi.org/10.3969/j.issn.1000-7059.20260181
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    Hot rolling process involves numerous production procedures with dynamically varying operating conditions. Nonideal characteristics are common in actual multi-source heterogeneous data, which seriously affect the reliability and interpretability of intelligent algorithms. Traditional pure data or mechanism driven models have inherent limitations, which are difficult to fit the complex production scene of hot rolling process. Although existing data-knowledge fusion driven models have the advantages of both, most of them are small model architectures with limited parameters and poor multi-task collaboration performance, making it difficult to achieve global collaborative optimization across processes, tasks and operating conditions. For the above technical problems, in this paper, the review was described from three core dimensions of processing and mining of industrial big data, data-knowledge fusion driven algorithms, and large-small model collaboration. Meanwhile, combined with the typical application scenarios of hot rolling process, the disadvantages of above technologies were deeply analyzed, and the development directions are prospected, which provide theoretical and technical reference for the intelligent research of hot rolling process.
  • WU Di, WANG Bo, LIU Xiaojie, JIN Yatao, FANG Haiyang, LIU Erhao
    Metallurgical Industry Automation. 2026, 50(5): 15-24. https://doi.org/10.3969/j.issn.1000-7059.20260157
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    To address the challenge that existing deep learning models ignore the “dynamic metallurgical time lag” in blast furnace systems—which leads to feature phase misalignment and prediction failure this paper proposes a novel multi-scale dynamic causal prediction framework for hot metal output integrating physical priors with the Mamba model. First, Variational Mode Decomposition and Instantaneous Phase Analysis (VMD-IPA) are introduced to adaptively extract the dynamic time delays of long-lag variables, such as pulverized coal injection. This process forcibly reconstructs the time axis at the data input stage, eliminating the physical causal misalignment caused by multiphase transmission. Subsequently, the dynamically aligned features are fed into the selective state space model (Mamba) to efficiently capture the nonlinear, long-sequence evolutionary patterns of the hot metal output. Experiments based on actual continuous industrial production data demonstrate that the proposed VMD-IPA-Mamba model effectively overcomes memory degradation and high-frequency noise interference, with the Root Mean Square Error (RMSE) and Mean Absolute Error (MAE) significantly reduced to 8.942 and 6.853, respectively. The proposed framework achieves high-precision, zero-lag production forecasting, providing reliable support for intelligent auxiliary decision-making in blast furnace operations.
  • LI Zhuangnian, TANG Jue, SONG Jianzhong, WU Shuyong, CHU Mansheng
    Metallurgical Industry Automation. 2026, 50(5): 25-33. https://doi.org/10.3969/j.issn.1000-7059.20260178
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    Fuel ratio is a core indicator of the blast furnace thermal regime, and its fluctuation directly affects furnace temperature stability, hot metal quality, and operating cost. To address the strong subjectivity, delayed response, and lack of quantitative control boundaries associated with conventional manual fuel-ratio control in blast furnace ironmaking, a two-layer intelligent fuel-ratio control method based on “medium-term benchmark boundary setting-short-term dynamic correction” is proposed. First, the overall design framework, process principles, and definitions of key parameters for the intelligent fuel-ratio control model are described in detail. The core algorithm is then developed through a systematic analysis of data cleaning, benchmark fuel-ratio calculation, and control-interval determination. In the medium-term module, recent historical operating data are used to construct the joint distribution of fuel ratio and hot metal silicon content ω([Si]), and robust median estimation is adopted to determine a reasonable medium-term control interval. In the short-term module, the difference between the quantiles of heat load and fuel ratio is innovatively introduced as an indicator of the matching between furnace heat expenditure and fuel supply. Based on this indicator, an adjustment strategy is formulated to achieve accurate, rapid, and stable fuel-ratio control. Industrial application verifies the effectiveness of the proposed method. Fuel-ratio fluctuation is reduced by 33.33%, while the qualified rate of hot metal silicon content ω([Si]) is increased by 7.2%, resulting in significant economic benefits. This study provides an interpretable and practically deployable data-driven solution for intelligent blast furnace fuel-ratio control and offers a useful reference for the intelligent transformation of the ironmaking industry.
  • WU Di, CHEN Yiyuan, LIU Xiaojie, JIN Yatao, FANG Haiyang, LIU Erhao
    Metallurgical Industry Automation. 2026, 50(5): 34-53. https://doi.org/10.3969/j.issn.1000-7059.20260156
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    The blast furnace smelting process is a complex and continuously evolving dynamic system. Under unfavorable conditions such as poor raw material quality, insufficient equipment performance, or suboptimal operating conditions, the collected data commonly suffer from errors, missing values, and anomalies. To improve the quality of blast furnace data, this study integrates big data techniques with the blast furnace smelting process and deep learning is employed for data prediction. Then the predictions are used to govern low-quality data. Taking actual blast furnace data from a steel plant as the research object, this paper proposes an ARIMA-LSTM prediction and imputation model based on diffusion filtering preprocessing. The model was applied to time-series data, inspection and testing data, and production data from blast furnace smelting. Diffusion filtering was first used to denoise the original data and highlight its characteristic features. By learning both linear and nonlinear patterns inherent in the data, the model performs data prediction, followed by systematic quality evaluation of the predicted values. Missing and anomalous data points in the low-quality dataset were marked and indexed, and then replaced with the corresponding predicted values to achieve data imputation and quality enhancement. Experimental results demonstrate that the proposed method performs effectively across different levels of missing data, yielding low RMSE and MAE values, with the coefficient of determination R2 consistently maintained above 95%. This approach enables effective governance of low-quality data and lays a solid foundation for constructing high-quality data models in subsequent applications.
  • SUN Mingzhu, ZHANG Yiran, ZHOU Jicheng, WU Guangxi, JIN Xuanyue, ZHANG Ji, ZHANG Wenhao, SHI Ruchuan, HAN Tao
    Metallurgical Industry Automation. 2026, 50(5): 54-66. https://doi.org/10.3969/j.issn.1000-7059.20260222
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    The ironmaking-steelmaking interface is a critical production interface linking blast-furnace tapping, hot-metal transportation, hot-metal pretreatment, and basic oxygen furnace steelmaking. Its operation involves interactions among multiple production entities, strong cross-process coupling, stringent temporal constraints, and complex boundary conditions. As production information systems continue to accumulate multi-source heterogeneous data, conventional analytical approaches based primarily on single-field thresholds and expert experience cannot adequately integrate anomaly detection, causal explanation, and evidence tracing. Moreover, direct reasoning by general-purpose large language models may produce conclusions that are inconsistent with observed process data. To address these limitations, this study proposes an intelligent-agent framework for anomaly detection and root-cause attribution in hot-metal ladle circulation by integrating metallurgical process rules with retrieval-augmented generation. Production records collected over seven consecutive months from three steelmaking lines at a large iron and steel enterprise in Jiangsu Province were used to develop and evaluate the proposed method. Through object alignment and temporal normalization, the primary circulation process chain of hot-metal ladles was reconstructed and linked to events involving the hot return of residual molten steel from continuous casting. A deterministic anomaly-detection module based on metallurgical process rules and an anomaly-attribution module incorporating external knowledge retrieval, evidence binding, and conflict resolution were then developed. The intelligent agent performs user-intent recognition, tool-call parameter generation, module selection, and structured result presentation. Functional regression testing showed that the data-processing, tool-invocation, and agent-orchestration pipelines functioned correctly under the predefined test cases. On 80 expert-annotated samples, the full proposed method achieved a Hit@1 of 82.50%, outperforming the direct-generation baseline. Ablation experiments further showed that metallurgical process rules, external knowledge retrieval, and evidence verification made distinct contributions to candidate-cause identification, evidence support, and inspection-item coverage. The proposed method establishes a closed-loop analytical workflow encompassing data association, anomaly detection, knowledge retrieval, causal explanation, and human review, thereby providing interpretable and traceable support for anomaly tracing, process knowledge accumulation, and intelligent operations and maintenance at the ironmaking-steelmaking interface.
  • HOU Zibing, XIAO Kun, ZHU Chenghe, XIE Zhanpeng, LIU Qiang
    Metallurgical Industry Automation. 2026, 50(5): 67-75. https://doi.org/10.3969/j.issn.1000-7059.20260195
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    The centerline segregation of continuous casting slabs is an important defect that affects the internal quality of the billets and the performance of subsequent products. The traditional manual rating method mainly relies on the personal experience of the inspectors, which has problems such as strong subjectivity and insufficient repeatability. To improve the objectivity and repeatability of the rating and fully exploit the potential of big data in the steel industry, this paper takes the low-magnification acid etching image database obtained by a simple handheld shooting device from a certain steel plant as the object, and conducts research on an automatic rating method based on image processing and deep learning. In response to the problems such as slab inclination, background interference, red marks, and shooting noise in the original images, a set of image preprocessing procedures was designed, including slab region extraction based on the HSV color space, geometric automatic correction based on Hough transform and perspective transformation, centerline band area cropping, red mark removal based on HSV and Navier-Stokes restoration, bilateral filtering and median filtering combined denoising, and linear gray-scale stretching enhancement. The average PSNR of the preprocessed images is 23.30 dB, and the average SSIM is 0.94. Using Mask R-CNN to locate the centerline segregation area, a specific ROI image is cropped based on the detection results, and a CNN continuous rating regression model with 4 layers of convolution is constructed to achieve the automatic output of the rating values from the low-magnification billet acid etching images. Compared with manual rating method, the automatic rating method can also provide a wider range of rating results with higher precision. There is no deviation in repeated rating, and the model can more continuously and finely reflect the changes in the centerline segregation of the slab, which is also more in line with the actual situation and realizes more refined automatic intelligent rating. It also provides a method reference for the precise and accurate evaluation of the quality of other types of continuous casting billets.
  • ZHOU Haichen, ZHANG Lin, CAO Laifu, GU Jiachen, WANG Zhanguo, CONG Junqiang, XU Lijun
    Metallurgical Industry Automation. 2026, 50(5): 76-90. https://doi.org/10.3969/j.issn.1000-7059.20260210
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    Continuous casting quality management has long been constrained by the production process black box, difficulties in defect traceability, and delayed in quality judgment. Guided by metallurgical process engineering, this work proposed an intelligent quality management and control architecture for continuous casting that integrated data and knowledge. A spatiotemporal matching model based on casting speed integration and steel slab cutting correction was established to achieve sub-meter-level mapping of high-frequency process curves to slab positions. A synergistic strategy combining mechanism-based feature extraction and data-driven identification was adopted for defect prediction, leading to the development of online prediction models for slag inclusion and longitudinal crack defects. Quality judgment integrated a rule engine and knowledge graph to realize two-level intelligent decision-making linking heats and slabs. A progressive root cause analysis chain from casting sequences to slab slices, along with a comprehensive rating mechanism for entire sequences was established, unifying the continuity of material flow and the temporality of information flow within a closed-loop framework. Industrial applications demonstrated that the prediction accuracy for slag inclusions and longitudinal cracks reached ≥85% and ≥90%, respectively. The consistency between online judgment and manual rating was ≥87%, the quality inspection cycle was reduced from 45 min to within 15 min, and the hot-rolled scrap and downgrade rate decreased by 20%. The system established a closed-loop control framework of "prediction-monitoring-judgment-traceability-optimization", providing a reusable engineering solution for intelligent quality management in continuous casting and even the entire steelmaking process.
  • LI Liang, YANG Yiru, WU Xinyi, WANG Qiang, GUO Defu
    Metallurgical Industry Automation. 2026, 50(5): 91-101. https://doi.org/10.3969/j.issn.1000-7059.20260214
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    Work-roll bending force is a key actuator in the preset shape control of hot strip finishing rolling. Conventional mechanism-based models cannot fully represent the nonlinear effects of material properties, equipment conditions, and manual adjustments as production progresses. To improve online prediction accuracy, a method integrating rolling-mechanism and process-inherited features was proposed. Roll service-state features varying over the roll-change cycle and interstand shape-evolution features were introduced, while long- and short-term process-inherited features were constructed from coils within the same product layer. A CatBoost model was then used to learn the nonlinear relationships between these factors and the bending force. Comparative experiments on the offline test set show that, relative to the baseline model, the proposed model reduces the root mean square error (RMSE) from 56.3 to 41.3 kN, corresponding to a reduction of 26.7%, and increases the hit rate within ±50 kN from 69.1% to 84.3%, an improvement of 15.2 percentage points. Most performance metrics also improve under roll-change and product-specification-change conditions, indicating better adaptability to changes in production conditions. During a 22-day online industrial trial on a hot strip mill, the model reduced RMSE by 16.4 kN and increased the hit rate within ±50 kN by 12.6 percentage points compared with the existing shape control model.
  • QIN Dawei, WANG Kuiyue, ZHANG Yan, SONG Jun
    Metallurgical Industry Automation. 2026, 50(5): 102-110. https://doi.org/10.3969/j.issn.1000-7059.20260199
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    Edge drop in tandem cold strip rolling is a critical bottleneck restricting the product quality and yield of silicon steel, characterized by multi-factor coupling, strong nonlinearity, and time-varying behavior. Most existing studies focus on a single stand or an isolated technical measure, which hardly meets the demand for high-precision edge drop control. Based on full-process industrial big data from a five-stand tandem cold mill, the distribution pattern and dynamic evolution of strip edge drop are analyzed. By adopting sixth-order polynomial smoothing combined with a geometric median-based filtering algorithm, the discrepancy between hot-rolled incoming profiles and cold-rolled finished edge drop is quantified, and it is confirmed that newly generated edge drop during cold rolling plays a dominant role in final quality. For the sharp edge-drop zone, an exponential-decay evolution model is established, and a hierarchical control strategy is proposed wherein stand 1 acts as the primary controller, stands 2-3 serve as auxiliary regulators, and stands 4-5 perform fine adjustments.The work-roll sine profile is optimized against roll-gap compensation targets to enhance compensation capacity. For crown defects in the mid-strip region, Legendre orthogonal polynomials are introduced to decouple the edge drop into multi-order components: 0th-order overall offset, 1st-order wedge, 2nd-order crown, and 4th-order "cat-ear". A coordinated control mechanism of work roll bending and intermediate roll bending is built to resolve the coupling conflict between crown control and cat-ear suppression. Furthermore, a cascaded five-stand LightGBM regression model is constructed for high-precision prediction of the second-order edge drop component. Combined with sample feasibility domain analysis and equipment physical constraints, multi-objective optimization of bending force setpoints is achieved.
  • YU Jiayi, FENG Juanyong
    Metallurgical Industry Automation. 2026, 50(5): 111-125. https://doi.org/10.3969/j.issn.1000-7059.20260037
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    As data governance in the steel industry continues to mature, data can be leveraged as data assets to further empower intelligent manufacturing. Using the digital base as a vehicle, data applications can be brought to the frontline of business operations. To achieve this, data analysis must be simplified so that business personnel without programming or data mining backgrounds can use them. This paper proposes a modular and scalable analytics architecture consisting of three modules: data preprocessing, statistical analysis and modeling, and result visualization and report generation. An algorithm engine is used to construct a storable and reusable data preprocessing pipeline, enabling standardized and templated processing workflows. In addition, a series-connected intelligent agent system, SIRDA, is developed to automatically plan data preprocessing steps and data analysis methods, and to generate professional analytical interpretations. An analysis case update mechanism is also incorporated to support algorithm recommendation, automated report generation, and accumulation of professional analysis cases. The proposed system substantially lowers the barrier to data analysis and has achieved promising results in the SPMS steel rolling project at Chongqing Iron and Steel Company Limited.
  • ZHANG Yan, MA Bo, WANG Linsong, SUN Ruiqi, SONG Jun
    Metallurgical Industry Automation. 2026, 50(5): 126-135. https://doi.org/10.3969/j.issn.1000-7059.20260149
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    Power load data exhibits complex characteristics including non-linearity, non-stationarity, high noise and long-term temporal dependencies.Traditional mathematical statistics models and basic deep learning methods are confronted with three major predicaments when processing such data: insufficient feature extraction, loss of temporal information and overfitting.This paper proposes a medium-short-term power load forecasting model named TED-Net,a deep learning architecture integrating Dynamic Window Self-Attention (DWSA) and Stacked Auto-Encoder(SAE). Within the model, the SAE serves as a deep feature encoder to denoise and reconstruct input feature; the Long-Short-Term Memory (LSTM) acts as a temporal encoder to capture long-and-short-range dependencies; and DWSA functions as a correlation encoder to mine global dependencies from multiple representation subspace. Extensive experiments on benchmark datasets and real industrial data demonstrate the method achieves superior prediction accuracy comparing with mainstream models such as Transformer and TCN, with prediction error of 3.32%. The results verify its adaptability to complex time-varying power loads and improve the prediction accuracy of power consumption loads for iron and steel enterprises.
  • Artificial intelligence technology
  • ZHAO Xiaohui, ZHU Zixuan, HE Kexin, SU Wenting, LI Haiyan, CHAI Zuohua, QIN Luyu, LIU Minghua
    Metallurgical Industry Automation. 2026, 50(5): 136-148. https://doi.org/10.3969/j.issn.1000-7059.20260144
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    To address the problems that rolling force in cold tandem rolling is affected by the coupling of multiple process parameters, exhibits significant nonlinear characteristics, and is difficult to predict accurately using traditional data-driven models with limited generalization ability, an iTransformer rolling force prediction model based on the Dream Optimization Algorithm was proposed. Taking the measured data from a 1 250 mm five-stand cold tandem rolling production line in a steel plant as the research object, process parameters including the rolling speed, tension, entry thickness, exit thickness, forward slip, reduction ratio, and friction coefficient of each stand were selected as input variables to construct a multivariable rolling force prediction model. During model development, the Dream Optimization Algorithm was introduced to perform global optimization of key hyperparameters of iTransformer, including the model dimension, number of attention heads, feedforward network dimension, number of encoder layers, and Dropout rate, thereby reducing the uncertainty caused by manual parameter tuning and improving the convergence efficiency and prediction stability of the model. The experimental results show that the MAE, RMSE, and R2 of the DOA-iTransformer model on the test set are 13.4, 22.4, and 0.973, respectively, indicating that its prediction accuracy is superior to that of Backpropagation Neural Network, Gated Recurrent Unit, and the unoptimized iTransformer model.
  • Exploration and practice of intelligent manufacturing
  • ZHOU Dawei, ZHANG Tongwei, BAI Xiansong, QI Zheng, ZHAO Chao
    Metallurgical Industry Automation. 2026, 50(5): 149-157. https://doi.org/10.3969/j.issn.1000-7059.20260082
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    Traditional carbon management modes are constrained by lengthy steel production processes, massive data volume and complicated carbon accounting, which can no longer meet enterprise's practical demands for precise carbon control and scientific decision-making.To this end, this paper designed a carbon management platform based on the “carbon hub base”, integrating trusted data, reliable rules, industry models and optimization algorithms, focusing on providing three core functions: organizational carbon management, product carbon footprint management and CBAM management, so as to provide a new type of precise accounting and management tool for the green and low-carbon transformation of iron and steel enterprises. The application results show that the platform significantly improves carbon management efficiency: the carbon inventory efficiency is 89% higher than that of the traditional manual method, which greatly reduces labor and time costs; it realizes 100% coverage of carbon footprint accounting for customized products of downstream customers, providing support for green product marketing and international market expansion; through precise identification and optimization of key emission sources, the carbon emission per ton of steel has decreased by 10.47% compared with that before the platform application, effectively supporting the enterprise's green and low-carbon transformation goals. In the future, the platform will be upgraded into a strategic hub covering production scheduling, energy management and carbon asset operation, helping iron and steel enterprises build core competitiveness in green competition, and at the same time providing replicable and promotable practical experience for digital carbon management in the iron and steel industry.
  • GU Minghao, BAI Xiansong, LING Xiuwei, MA Qiang
    Metallurgical Industry Automation. 2026, 50(5): 158-167. https://doi.org/10.3969/j.issn.1000-7059.20260218
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    The special steel bar flat double-line material tracking system covers the entire process, including the furnace area, rolling area, cooling bed, collection, and bundling. It's affected by factors like sensor signal fluctuations, mechanical deviations, batch changes, and human mistakes, leading to frequent tracking anomalies. Traditional handling methods mainly focus on checking each section independently, which can cause issues to propagate down the process, resulting in steel stacking, data confusion, or downtime. To address the comprehensive pain points at the field level, this paper relies on the existing L1/L2/MES structure of a certain special steel digital factory and integrating visual large model technology, the system uses cross-domain visual feature matching and head-tail steel identification to track the full process across cutting lines, collection stations, bundling areas, and weighing areas. It can accurately detect missing steel, mixed steel, and bundling status and establishes a full-loop anomaly management system with graded alerts, cross-area coordination, human-machine intervention, and data tracing. The production line was divided into six tracking sections, with anomaly classification and level definition completed, and signal synchronization, fault blocking, and collaborative handling logic designed. The system also comes with HMI visualization for corrections and standardized maintenance processes. Using high-frequency on-site anomaly cases, practical handling solutions were explained. Thirty days of industrial operation data show that the system can issue anomaly alerts in seconds, shorten fault localization time by 60%, reduce unplanned downtime by 35%, and significantly decrease manual intervention. The system relies on retrofitting the existing setup, making it highly implementable and providing engineering reference for optimizing material tracking and operation on metallurgical long steel production lines.