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25 July 2026, Volume 50 Issue 4
    

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  • SUN Yanguang
    Metallurgical Industry Automation. 2026, 50(4): 0-0.
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  • Special reviews
  • WANG Guodong, TANG Shuai
    Metallurgical Industry Automation. 2026, 50(4): 1-17. https://doi.org/10.3969/j.issn.1000-7059.20260239
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    Continuous processing, inaccessible internal states, pronounced lag between actions and quality outcomes, and rare-yet-costly failure samples distinguish the manufacturing of metallic materials from discrete manufacturing and dictate that industrial AI for steel rolling cannot remain at the level of prediction and generation, but must advance toward a goal-driven closed loop of perception, inference, decision-making, execution, and feedback. Taking goal-drivenness as the central thread, this paper analyzes the capability leap of artificial intelligence from generative AI to agentic AI and Physical AI, and proposes explicitly introducing “goal-driven” into the “data-intensive-intelligence-emergent-human-machine collaborative” paradigm to form a new paradigm for industrial control. A Vision-Memory-Controller (VMC) functional loop is used to characterize the core capabilities of the world model, clarifying its relationship to and distinction from digital twins, embodied intelligence, and Physical AI; three technical routes—full-stack-supported, spatial-simulation-based, and abstract-prediction-based—are summarized together with their bottlenecks. On this basis, a rolling industrial AI system architecture is constructed, in which the cloud-based world model provides global “Knowing,” domain-specific agents together with deterministic control provide field-level “Acting,” and full-stack vertical integration provides the engineering foundation. Given the marked differences among microstructure/properties, geometric dimensions, and shape quality in measurability, mechanism maturity, and execution complexity, three differentiated modeling paths are proposed: “data first—knowledge empowered,” “mechanism led—data compensated,” and “problem driven—virtual-physical integrated.” Representative engineering cases show that the relevant technologies have formed verifiable local closed loops within individual domains and are accelerating toward cross-process, multi-objective coordinated full-process autonomous decision-making, providing a theoretical foundation and engineering pathway for the intelligent transformation of metal industries such as iron and steel, as well as other large-scale complex process industries.
  • ZHANG Yungui
    Metallurgical Industry Automation. 2026, 50(4): 18-30. https://doi.org/10.3969/j.issn.1000-7059.20260194
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    The AI-native steel plant architecture is designed to address prevalent industry pain points in the process of empowering intelligent manufacturing with large language models, such as fragmented architecture, bolted-on AI, and insufficient production safety constraints. The reference architecture comprises three layers from bottom to top: the Digital Asset Interface Layer (DAS), the Intelligent Core Layer, and the Application Agent Layer. Taking an industry-specific large model as the domain-wide intelligent engine, the architecture relies on the DLA digital twin ontology to accomplish structured modeling of production lines and activities, delineate the inference boundaries of the large model, verify generated outputs, and constrain model behavior, thereby achieving a dialectical unity between unleashing large model capabilities and enforcing industrial production safety constraints. This paper analyzes the positioning, core functions, and innovative value of each of the three layers, providing theoretical guidance and an implementation reference for the engineering deployment of AI-native steel plants.
  • WU Lingling, ZHANG Xinmin, LIU Xiaojie, JIANG Qingchao, SONG Zhihuan
    Metallurgical Industry Automation. 2026, 50(4): 31-52. https://doi.org/10.3969/j.issn.1000-7059.20260206
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    XWith the continued development of intelligent steel manufacturing, green and low-carbon transition, and industrial big data platforms, steel production is shifting from experience-driven operation and isolated automation toward intelligence driven by data perception, knowledge constraints, and closed-loop optimization. However, steel processes are characterized by long process routes, numerous variables, strong coupling, evident time delays, and delayed quality feedback, making multi-source heterogeneous data difficult to use directly for reliable modeling and on-site decision-making. From a knowledge-data dual-wheel perspective, this paper reviews recent progress in big data-based intelligent modeling, deployment, and applications in the steel industry. It analyzes the governance and fusion of time-series, image, text, material genealogy, and multi-source heterogeneous data; summarizes the role of industrial knowledge graphs in semantic alignment, knowledge-based reasoning, diagnostic interpretation, and quality traceability; and discusses the applicability and limitations of key techniques, including time-series prediction, visual inspection, industrial natural language processing, multimodal fusion, federated learning, continual learning, and cloud-edge collaboration. On this basis, typical applications such as real-time detection and diagnosis, key quality indicator prediction, process scheduling optimization, and full-process quality traceability are reviewed. Future directions are further discussed, including knowledge-enhanced modeling, trustworthy deployment, industrial foundation models, digital-twin closed loops, and green low-carbon decision-making. This review provides a reference for the evolution of steel industry intelligence from local model applications toward full-process trustworthy closed-loop systems.
  • YANG Chunjie, CAO Yang, JIN Jinwen, LIU Chenyang, HU Jiayu, LIU Yuhan, ZHOU Jiangle, LOU Siwei
    Metallurgical Industry Automation. 2026, 50(4): 53-63. https://doi.org/10.3969/j.issn.1000-7059.20260100
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    The ironmaking front-end processes, encompassing the raw material yard, sintering, pelletizing, coking, and blast furnace ironmaking, constitute the most energy-intensive and carbon-emitting segment of steel manufacturing. Consequently, the level of intelligence achieved within these processes directly determines the overall competitiveness and sustainability of the entire production chain. Taking industrial big data empowerment as the central narrative, this paper systematically reviews the nearly fifty-year evolution of digital and intelligent technologies in ironmaking front-end processes. This evolution is delineated into four distinct stages: automation enlightenment, digital transformation, intelligent upgrading, and whole-process collaborative breakthrough. From this historical analysis, three overarching developmental trajectories are distilled: the hierarchical advancement of control architecture, the paradigm shift in modeling approaches, and the progressive evolution of decision-making modes. Building upon this foundation, the paper provides an in-depth examination of the current applications of industrial big data and artificial intelligence technologies across the five core unit operations, elucidating the fusion mechanisms between data-driven methods and mechanistic models under diverse operational scenarios. Through a systematic comparison of domestic and international technological pathways, the paper identifies existing limitations regarding the depth of data-mechanism-scenario integration and the breadth of cross-process coordination. Looking forward, future innovation directions are envisioned from four critical dimensions: industrial big data technologies, research on large foundation models, smart manufacturing technologies, and the synergistic integration of green and low-carbon strategies. This review aims to provide a systematic reference for both theoretical research and engineering practice in the intelligent manufacturing of ironmaking front-end processes, thereby supporting the high-end, intelligent, and green transformation of the steel industry.
  • PENG Yan, LIU Xiaoyue, LI Yuxue, WANG Xiaoling, CHEN Zigang, WANG Wei, LI Qingye
    Metallurgical Industry Automation. 2026, 50(4): 64-77. https://doi.org/10.3969/j.issn.1000-7059.20260148
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    As the core unit ensuring thickness precision in strip rolling, the hydraulic Automatic Gauge Control (AGC) system directly determines the quality of high-performance metal materials. This paper systematically reviews the technological evolution of hydraulic AGC, dividing it into three logical stages: servo execution based on analog regulation, calculation-based precision control grounded in theoretical models, and adaptive compensation leveraging intelligent algorithms. The analysis focuses on evolutionary characteristics in response speed, model accuracy, and nonlinear compensation at each stage. Addressing the current control bottleneck caused by strong coupling between hydraulic drive dynamics and mechanical systems, this paper proposes a novel predictive management and control architecture that deeply integrates physical mechanisms with real-time data. Four key technical pathways are elaborated: high-fidelity mechanistic modeling, variable-fidelity surrogate model reduction, cloud-edge-end collaborative regulation, and digital twin-enabled full lifecycle perception. This framework aims to enhance system robustness under complex operating conditions, providing theoretical support for the transformation of hydraulic AGC systems towards digital and intelligent and autonomous operation.
  • DING Jingguo, DU Haozhan, ZHANG Caichen, LI Xu, CAO Jianzhao, LIU Hongzhi, ZHANG Dianhua
    Metallurgical Industry Automation. 2026, 50(4): 78-92. https://doi.org/10.3969/j.issn.1000-7059.20260202
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    The hot strip rolling process of strip steel is characterized by strong multivariable coupling, nonlinearity and time-varying behavior. Under unsteady conditions such as steel-grade transition, specification change, roll change and acceleration/deceleration, it remains difficult to satisfy the increasingly stringent requirements for three-dimensional geometry accuracy, strip shape and performance stability of high-end products. Focusing on data-driven modeling and high-precision three-dimensional geometric control in hot strip rolling, this paper reviews recent progress in machine-vision sensing, mechanism-data fusion modeling, dynamic digital twins, CPS-based coordinated control, and quality anomaly tracing with inverse process optimization. First, large-scale irregularly moving slab image acquisition, contour recognition and high-speed inter-stand strip deviation detection technologies were summarized, and their role in providing data support for closed-loop control of unsteady rolling processes was discussed. Second, the evolution of key models for rolling force, thickness, width and strip shape from conventional mechanism-based models to mechanism-data fusion digital twin models was analyzed. Third, the applications of hot rolling CPS systems in three-dimensional geometric control, including micro-tension and looper control, multi-stand thickness coordinated control, head warping and deviation control, and dynamic strip-shape optimization, were reviewed. Finally, full-process quality prediction, anomaly tracing and dynamic inverse optimization of process parameters were discussed. The reviewed studies indicate that the deep integration of data-driven methods and rolling mechanisms can effectively improve model-setting accuracy, dimensional control accuracy and quality stability under unsteady conditions, providing an important technical route for intelligent control of high-end hot-rolled strip production.
  • WANG Yongzhou, ZHENG Zhong, YANG Yongjie, DONG Yingqian, SUN Bintao, QI Yan, DONG Zhili
    Metallurgical Industry Automation. 2026, 50(4): 93-105. https://doi.org/10.3969/j.issn.1000-7059.20260197
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    Hot rolling production planning is a key link in the iron and steel manufacturing process, involving product delivery fulfillment, capacity balance of multi-line and multi-process resources, and achievement of product specifications, properties, and quality. The level of planning optimization directly affects cost reduction, efficiency improvement, energy saving, and carbon reduction in steel enterprises. This paper analyzes the current status and research progress of production planning methods for hot-rolled coils and medium-heavy plates from the perspective of the steel production process. Considering the evolution of research objects and methods, as well as the difficulties in engineering applications, the paper discusses potential enabling approaches of intelligent optimization technologies, such as industrial big data and deep learning, under the new demands for high-end, intelligent, and green development of steel enterprises. Furthermore, the common trends in the development of production planning models for hot-rolled coils and medium-heavy plates are summarized. Key collaborative optimization issues are discussed, including steelmaking-continuous casting-hot rolling coordination, slab yard and reheating furnace coordination, and virtual-real slab collaborative planning. It is suggested that future research should focus on complex combinatorial sequencing optimization with multi-objective trade-offs and dynamically adjustable complex constraints, so as to develop a human-machine collaborative optimization method driven by the coupling of business rules, intelligent models, and dynamic data. This paper provides new ideas for research and industrial application of hot rolling production planning optimization methods in the iron and steel industry.
  • Exploration and practice of intelligent manufacturing
  • CHEN Zhenmin, ZHANG Langyuan, CHEN Xiaochong, WU Jundong, WANG Yawu, WU Min
    Metallurgical Industry Automation. 2026, 50(4): 106-120. https://doi.org/10.3969/j.issn.1000-7059.20260138
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    To address the issues of insufficient coverage and delayed response of manual inspection in blast furnace ironmaking areas, this paper presents a UAV-based intelligent inspection system that enables real-time monitoring and automated inspection of ironmaking areas. Based on industrial-grade UAVs and fully automated docking stations, the system features a four-tier hardware architecture and a layered software architecture, integrating temperature monitoring, deflection monitoring and anomaly alarming. At the algorithmic level, an infrared-radiation-to-temperature mapping model and a composite alarming scheme with operation-adaptive thresholds are established, and a machine-vision-based pixel-level method is proposed for measuring pipeline deflection. Field tests show that the UAV-based infrared temperature measurement error remains below 10 ℃, the maximum relative error of downcomer deflection measurement is 3.11%, and the system uptime reaches 100%, demonstrating the feasibility and effectiveness of the proposed approach for the intelligent operation and maintenance of blast furnaces.
  • LI Xiaogang, SHENG Qi, LOU Siwei
    Metallurgical Industry Automation. 2026, 50(4): 121-132. https://doi.org/10.3969/j.issn.1000-7059.20260145
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    To address the challenges of logistical disorder, low hot-metal ladle turnover rate, and significant temperature drop at the iron-steel interface under the “One-Ladle-to-the-End” process, this paper proposes a dynamic scheduling optimization method that couples material-flow laminarization with molten-iron temperature-drop mechanisms. First, based on metallurgical process engineering theory, a quantitative index for cross-coupling degree of material flow was defined, and a blast-furnace-to-steelmaking matching rule base oriented toward laminar flow was constructed. Second, through months of on-site continuous temperature measurement campaigns, the nonlinear mechanisms by which runner residual iron mixing, empty-ladle waiting, and tail-ladle handling affect hot-metal temperature drop are revealed, and a composite temperature-drop prediction model based on dynamic operation time was established. On this basis, a multi-objective dynamic scheduling optimization model minimizing both temperature-drop penalty and ladle turnover time was formulated, and a hybrid solution strategy combining a rule engine with discrete-event simulation iteration was designed. Industrial validation using actual production data from three 2 900 m3 blast furnaces and two steelmaking plants at HBIS Tangsteel New District demonstrates that, compared with traditional empirical scheduling, the proposed model reduces the average turnover cycle of 260 t ladles by 44 min, decreases the additional temperature drop caused by tail ladles by approximately 38 ℃, and improves the desulfurization station entry temperature compliance rate (≥1 380 ℃) by 22 percentage points, confirming the effectiveness and significant economic value of the method in complex iron-steel interface dynamic scheduling.
  • ZHANG Mingzhi, CHEN Hongzhi, XIN Zicheng, GAO Zhibin, ZHANG Jiangshan, YANG Xijie, LIU Qing
    Metallurgical Industry Automation. 2026, 50(4): 133-145. https://doi.org/10.3969/j.issn.1000-7059.20260099
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    The steelmaking-continuous casting process acts as the core segment of iron and steel production. Basic Oxygen Furnace (BOF) tapping delay serves as a typical production disturbance, which severely hinders the dynamic-orderly and synergetic-collaborative continuous operation of material flow across multiple working procedures. This paper takes a steelmaking plant in China as the research object, adopts Plant Simulation software to establish a multi-process simulation model for steelmaking-continuous casting production, and explores the impact of BOF tapping delay disturbance on actual production performance. This paper analyzes the adverse effects of tapping delay under diverse production operation modes through simulation experiments, and formulates targeted operation adjustment rules and corresponding mathematical models for steelmaking-continuous casting production to address tapping delay disturbances. The experimental results show that under the constraints that LF/RH soft blowing can be shortened by a maximum of 7 min and the continuous casting cycle can be extended by a maximum of 5 min, solutions have been obtained for different degrees of tapping delays under three typical working conditions: delays only affecting the subsequent processes of the disturbed heat (15 min and 18 min delays), delays affecting subsequent heats of the same converter without casting sequence adjustment (5 min, 10 min and 16 min delays), and delays affecting subsequent heats of the same converter requiring casting sequence adjustment (33 min delay), which ensure continuous casting of the caster. This paper systematically dissects the influence mechanism of BOF tapping delay disturbance under multiple production modes. The formulated operation adjustment rules can provide practical guidance for on-site production optimization and disturbance governance, and further guarantee the dynamic-orderly and synergetic-collaborative continuous operation of the steelmaking-continuous casting section.
  • LIU Yang, HE Anrui, SUN Hao, CHEN Bo, ZHANG Xuejun, WANG Fang, SUN Maojie, HUANG Lixin
    Metallurgical Industry Automation. 2026, 50(4): 146-155. https://doi.org/10.3969/j.issn.1000-7059.20260088
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    In wide and heavy plate production, surplus materials present with diverse specifications and complex states, while manual grouping-plate suffers from low efficiency and poor stability. To address these issues, an intelligent grouping-plate system for surplus plates was designed, developed and put into online application. The system focused on multi-constraint matching between surplus plates and orders. A feasible matching model based on metallurgical and process rules was constructed, followed by a multi-objective collaborative optimization model that comprehensively considered material yield, inventory time, delivery requirements, processing costs, and economic benefits. To handle the large-scale and real-time requirements, a heuristic intelligent grouping-plate algorithm incorporating domain-specific rules was designed to achieve rapid and optimal matching decisions between surplus materials and orders. The system has been successfully applied in multiple typical wide and heavy plate production lines. Practical operation results demonstrate that, compared with manual operation, this system can process surplus materials in real time. The volume of surplus materials automatically processed is, on average, more than 10% higher than that achieved manually, while the comprehensive utilization rate of surplus materials is effectively increased by more than 2%. This serves as a good demonstration for improving the yield and promoting the refined management of surplus materials in steel enterprises.
  • SUN Jie, WANG Junsheng, CHEN Shuzong, SUN Wenquan, LIU Yunfei, ZHANG Dianhua
    Metallurgical Industry Automation. 2026, 50(4): 156-165. https://doi.org/10.3969/j.issn.1000-7059.20260208
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    Ultra-thin high-strength strip is known as the “crown jewel of the steel industry” due to its complex rolling process, poor applicability of traditional mechanism models, and strong coupling among multiple control parameters. To address these challenges, a high-precision model and an intelligent technology system integrating thickness, tension, and flatness control have been established, leading to the development of an independently controllable intelligent control system for 20-high precision rolling. This system meets the production demands for ultra-thin dimensions, higher accuracy, and greater stability. It overcomes the control difficulties in thickness, flatness, and high-speed stable rolling of ultra-thin high-strength strip, ensuring high-quality independent supply of key materials such as high-grade stainless steel, electrical steel, and precision alloys in China. The materials have been applied in national defense, aerospace, new energy vehicles, special transformer systems, and other key fields.
  • JIANG Jiarui, FANG Yiming, LIU Le, ZHAO Dongliang
    Metallurgical Industry Automation. 2026, 50(4): 166-177. https://doi.org/10.3969/j.issn.1000-7059.20260161
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    An improved YOLOv11 (MRFFELCA-YOLO) algorithm based on Multi receptive Field Feature Extraction (MRFFE) and Lightweight Cross Attention Module (LCA) was proposed in order to address the problem of difficult detection of target defects caused by complex background interference such as varying sizes, diverse types, and insufficient lighting on the surface of strip steel. Firstly, in response to the insufficient adaptability of YOLOv11 feature extraction stage to multi-scale defects, an MRFFE module was designed to enhance the model's feature recognition ability for defects of different scales through multi branch parallel convolution combined with residual flow. Secondly, in order to address the issues of information dilution and noise introduction caused by simple concatenation during the YOLOv11 feature fusion stage, an LCA module was introduced to construct cross attention and feature enhancement layers to achieve adaptive feature interaction and suppress background interference, thereby improving the recognition accuracy of defect features. Thirdly, to address the issue of sensitivity to small targets and low localization accuracy in Intersection over Union (IoU) based loss functions, Gaussian Combination Distance (GCD) with scale invariance and joint optimization mechanism is adopted as the loss function to enhance the algorithm's ability to detect defects in small targets. Finally, testing was conducted on NEU-DET (Northeastern University Strip Defect Dataset), and the results showed that the mean Average Precision (PmAP) of the proposed algorithm achieves 78.61%, representing a 3.71% improvement over the baseline YOLOv11.
  • ZHOU Jun, WANG Zihan, LIU Shixin
    Metallurgical Industry Automation. 2026, 50(4): 178-187. https://doi.org/10.3969/j.issn.1000-7059.20260087
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    Iron and steel enterprises in China have formed a group-based development model, and the “one headquarters, multiple bases” management and control model has effectively improved enterprises ability to respond to the complex and volatile market. Aiming at the practical demands of group-based iron and steel enterprises, such as centralized sales, distributed manufacturing and low-cost delivery, a mathematical programming model for the joint optimization of order allocation and transportation mode is established, and an improved genetic algorithm is proposed for solution. The genetic algorithm adopts a two-layer coding scheme to represent the optimal decision scheme of order-base-transportation mode, and implements individual selection through a hybrid strategy combining roulette wheel selection and elitist preservation. A neighborhood search procedure is designed as the mutation operator to ensure solution feasibility while enhancing local optimization capability. Computational experimental results show that the genetic algorithm proposed in this paper can stably obtain high-quality planning schemes that meet enterprise requirements within acceptable time for large-scale cases.