YANG Chunjie1 , CAO Yang1 , JIN Jinwen2 , LIU Chenyang3 , HU Jiayu1 , LIU Yuhan1 , ZHOU Jiangle1 , LOU Siwei1
Accepted: 2026-08-05
The ironmaking front-end processes , encompassing the raw material yard , sintering , pelleti- zing , coking , and blast furnace ironmaking , constitute the most energy-intensive and carbon-emitting segment of steel manufacturing. Consequently , the level of intelligence achieved within these processes directly determines the overall competitiveness and sustainability of the entire production chain. Taking industrial big data empowerment as the central narrative , this paper systematically reviews the nearly fifty_year evolution of digital and intelligent technologies in ironmaking front_end processes. This evolu_ tion is delineated into four distinct stages : automation enlightenment , digital transformation , intelligent upgrading , and whole_process collaborative breakthrough. From this historical analysis , three overarc_ hing developmental trajectories are distilled : the hierarchical advancement of control architecture , the paradigm shift in modeling approaches , and the progressive evolution of decision_making modes. Build_ ing upon this foundation , the paper provides an in_depth examination of the current applications of in_ dustrial big data and artificial intelligence technologies across the five core unit operations , elucidating the fusion mechanisms between data_driven methods and mechanistic models under diverse operational scenarios. Through a systematic comparison of domestic and international technological pathways , the paper identifies existing limitations regarding the depth of data_mechanism_scenario integration and the breadth of cross_process coordination. Looking forward , future innovation directions are envisioned from four critical dimensions : industrial big data technologies , research on large foundation models , smart manufacturing technologies , and the synergistic integration of green and low_carbon strategies. This review aims to provide a systematic reference for both theoretical research and engineering practice in the intelligent manufacturing of ironmaking front_end processes , thereby supporting the high_end , intelligent , and green transformation of the steel industry.